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 D4DS
Safety-Door Switch
886-3-5753170 |E|~ql 86-755-83289224
Http://www.100y.com.tw
Compact Safety Switch Saves Space and is Ideal for a Variety of Doors H Conforms to EN (TUV) standards. (positive H H H H H
opening mechanism is indicated on the switch) Wide standard operating temperature range: --30 to 70C Double-insulation structure (with mark) requires no grounding terminals Five-direction Operation Key Approved by UL, CSA, BIA and SUVA standards Standards and EC Directives:
* Conforms to the following EC Directives:
Machinery Directive Low Voltage Directive EN50047 EN1088
E
u
H Approved Standards
Agency TUV Rheinland Standard EN60947-5-1 File No. R9551708 (Positive opening: approved) UL (see note) BIA SUVA UL508 CSA C22.2 No.14 GS-ET-15 SUVA E76675 1-conduit: 9509915 2-conduit: 9509913 1-conduit: 6010Z 2-conduit: 6011Z
Note: CSA C22.2 No. 14 compliance was verified and approved ). by UL (Marked with
2
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D4DS
Http://www.100y.com.tw
Ordering Information
J MODEL NUMBER LEGEND
Switch Operation Key
D4DS-jjjS
1 2 3
D4DS-Kj
1
1.
2.
Conduit size/type 1: Pg13.5 (1-conduit, European type) 2: G1/2 (1-conduit, Japanese type) 3: 1/2-14NPT (1-conduit, North American type) 5: Pg13.5 (2-conduit) (1-conduit, European type) 6: G1/2 (2-conduit Japanese type) Built-in Switch 5: 1NC/1NO (Slow-action) A: 2NC (Slow-action)
3.
Head Mounting Direction F: Four mounting directions possible (Front-side mounting at shipping)
1.
Operation Key Type 1: Horizontal mounting 2: Vertical mounting 3: Adjustable mounting (Horizontal) 5: Adjustable mounting (Horizontal/ Vertical)
Note: An order for the head part or the switch part alone cannot be accepted. The Operation Key is sold separately.
J SWITCHES
Description Appearance Conduit size/type 1-conduit Pg13.5 (European) G1/2 (Japanese) 1/2-14NPT (North American) 2-conduit Pg13.5 (European) G1/2 (Japanese) Part number 1NC/1NO (Slow-action) D4DS-15FS D4DS-25FS D4DS-35FS D4DS-55FS D4DS-65FS 2NC (Slow-action) D4DS-1AFS D4DS-2AFS D4DS-3AFS D4DS-5AFS D4DS-6AFS
J OPERATION KEYS (ORDER SEPARATELY)
Type Horizontal mounting Part number D4DS-K1
Vertical mounting
D4DS-K2
Adjustable mounting (Horizontal)
D4DS-K3
Adjustable mounting (Horizontal/Vertical)
D4DS-K5
3
D4DS
886-3-5753170 |E|~ql 86-755-83289224
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Specifications
J APPROVED STANDARD RATINGS
TUV (EN60947-5-1)
Utilization category Rated operating current (Ie) Rated operating voltage (Ue) AC-15 2A 400 V
Note: Use a 10-A fuse type gl or gG as a short-circuit protection device that conforms to IEC269.
UL (UL508/CSA C22.2 No.14)
A600 Rated voltage 120 VAC 240 VAC 480 VAC 600 VAC Carry current y 10 A Current Make 60 A 30 A 15 A 12 A Break 6A 3A 1.5 A 1.2 A Volt-amperes Make 7,200 VA Break 720 VA
J CHARACTERISTICS
Degree of protection (see note 1) Life expectancy (see note 2) Operating speed Contact gap Operating frequency Positive opening force (see note 3) Positive opening travel (see note 3) Insulation resistance Contact resistance Dielectric strength Rated insulation voltage (Ui) Conditional short-circuit current Short-circuit protective device (SCPD) Switching overvoltage Pollution degree (operating environment) Conventional enclosed thermal current (Ithe) Protection against electric shock Vibration resistance Shock resistance Ambient temperature Ambient humidity Weight IP65 (EN60947-5-1) Mechanical: 1,000,000 operations min. Electrical: 150,000 operations min. 0.1 m/s to 0.5 m/s 2 x 2.0 mm min. 30 operations/minute min. 58.84 N min. 10 mm min. 100 M min. (at 500 VDC) between terminals of same polarity, between terminals of different polarity, between each terminal and ground, and between each terminal and non-current-carrying metal part 25 m max. (initial value) Uimp 4 kV between terminals of same polarity, between terminals of different polarity, and between each terminal and non-current-carrying metal part (EN60947-5-1) 400 V (EN60947-5-1) 100 A (EN60947-5-1) 10 A, fuse type gI or gG (IEC269) 1,500 V max. (EN60947-5-1) 3 (EN60947-5-1) 10 A (EN60947-5-1) Class II (double insulation) Malfunction: 10 to 500 Hz, 0.65-mm single amplitude with an imposed acceleration of 100 m/s2 max. Destruction: 1,000 m/s2 min. Malfunction: 300 m/s2 min. Operating: --30C to 70C (with no icing) Operating: 95% max. Approx. 76 g (for D4DS-15FS)
Note: 1. Although the Switch casing resists dust, oil, and water, make sure that the keyhole on the head is free from dust, oil, water, and chemical, or the D4DS may wear out, break, or malfunction. 2. Life expectancy values are calculated at an operating temperature of 5C to 35C, and an operating humidity of 40% to 70%. Contact your OMRON sales representative for more detailed information on other operating environments. 3. These figures are minimum requirements for safe operation.
4
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D4DS
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J OPERATING CHARACTERISTICS
1-Conduit/2-Conduit Models
Model Operating force (extraction) Release force (insertion) Pretravel Total travel (reference value) Min. positive opening force (see note) Min. positive opening stroke (see note) D4DS-jjjS 14.71 N 29.42 N 63 mm 28 mm 58.84 N 10 mm
Note: Make sure that the positive opening stroke is at least 16 mm in order to use the D4DS safely.
Nomenclature
Head The head can be mounted in four directions. The Operation Key can be inserted in five directions including the downward direction. Oil Seal The plunger has an O ring. The switch casing ensures IP65 (except the keyhole, which ensures IP00). Use the D4DS in places where the keyhole is free from oil and metal chips. Built-in Switch Has a positive opening mechanism which forcibly separates the NC contacts even if they are welded. The built-in switch incorporates a pair each of NC contacts and NO contacts or two pairs of NC contacts. Cover The cover, with a hinge on its lower part, can be opened by removing the screw of the cover, which ensures ease of maintenance and wiring.
Operation Key The dedicated key prevents operational mistakes and forcibly separates the contacts.
Conduit Wide switch variations. Pg13.5: 1-conduit, 2-conduit models G1/2: 1-conduit, 2-conduit models 1/2-14NPT: 1-conduit models
Note: The housing and head of the D4DS are made of synthetic resin. If high mechanical durability is required, use the D4BS Safety Door Switch.
5
D4DS
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Operation
J CONTACT FORM (DIAGRAMS SHOW STATE WITH KEY INSERTED)
Model D4DS-j5jS Contact 1NC/1NO
11 23 Zb 12 24
Diagrams
11 - 12 23 - 24 Stroke Operation Key insertion completion position ON Pull-out completion position
Remarks Only NC contact 11-12 has an approved positive opening mechanism. The terminals 11-12 and 23-24 can be used as unlike poles.
D4DS-jAjS
2NC
11
Zb
12
11 - 12 21 - 22
21
22
Stroke Operation Key insertion completion position ON Pull-out completion position
NC contacts 11-12 and 21-22 have an approved positive opening mechanism. The terminals 11-12 and 23-24 can be used as unlike poles.
Note: Terminals are numbered according to EN50013 and contacts are marked according to EN60947-5-1.
J POSITIVE OPENING MECHANISM
1NC/1NO Contact (Slow-Action) 2NC Contact (Slow-Action)
Fixed contact (NC)
Fixed contact (NC)
Contact spring
Movable contact Fixed contact (NO) Plunger
Contact spring
Movable contact Plunger
Return spring
Return spring
Only the NC contacts have a positive opening function. When metal deposition occurs, the contacts are separated from each other by pushing in the plunger. Conforms to EN60947-5-1 Positive Opening
Both NC contacts incorporate a positive opening function. When metal deposition occurs, the contacts are separated from each other by pushing in the plunger. Conforms to EN60947-5-1 Positive Opening
Note: The switches are marked with
indicating approval for the positive opening mechanism.
6
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D4DS
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Dimensions
Unit: mm (inch) Note: 1. Unless otherwise specified, a tolerance of 0.4 mm applies to all dimensions. 2. The conduit thread varies with the model as follows: Conduit thread Pg13.5 G1/2 1/2-14NPT Model D4DS-1jjS/-5jjS D4DS-2jjS/-6jjS D4DS-3jjS
J SWITCHES
1-Conduit Models D4DS-1jjS D4DS-2jjS D4DS-3jjS
Red
30 x 30
Black
R2.150.05 mounting holes Conduit opening
Two, 4 +0.15 dia. holes 0 depth: 5
2-Conduit Models D4DS-5jjS D4DS-6jjS
Red
Black
30 x 30
R2.150.05 mounting holes Conduit opening
Cap Two, 4 +0.15 dia. holes 0 depth: 5
56 max.
7
D4DS
J OPERATION KEYS
Horizontal Mounting D4DS-K1
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Vertical Mounting D4DS-K2
Adjustable Mounting (Horizontal) D4DS-K3
Black
Four, R2.15 Four, R2.15
9 dia. 4.5 dia. 8 dia.
Adjustable Mounting (Horizontal/Vertical) D4DS-K5
Black
Mounting Holes
18 9 0.1
410.1 430.1
Two, M4
Note: Each dimension has a tolerance of 0.4 mm unless otherwise specified.
8
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D4DS
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J WITH OPERATION KEY INSERTED
Horizontal Mounting D4DS-1jjS + D4DS-K1 D4DS-2jjS + D4DS-K1 D4DS-3jjS + D4DS-K1 D4DS-5jjS + D4DS-K1 D4DS-6jjS + D4DS-K1
Red Horizontal key insertion radius R 200
Vertical Mounting D4DS-1jjS + D4DS-K2 D4DS-2jjS + D4DS-K2 D4DS-3jjS + D4DS-K2 D4DS-5jjS + D4DS-K2 D4DS-6jjS + D4DS-K2
Red 44 to 46.5 Key insertion face Horizontal key insertion radius R 200
44 to 46.5 Key insertion face
Black Permissible difference in center lines between the Operation Key and key hole. 44 to 46.5 Horizontal key Key insertion face insertion radius R 200
Black
Permissible difference in center lines between the Operation Key and key hole. 44 to 46.5 Horizontal key Key insertion face insertion radius R 200
Permissible difference in center lines between the Operation Key and key hole.
Permissible difference in center lines between the Operation Key and key hole.
Adjustable Mounting (Horizontal) D4DS-1jjS + D4DS-K3 D4DS-2jjS + D4DS-K3 D4DS-3jjS + D4DS-K3 D4DS-5jjS + D4DS-K3 D4DS-6jjS + D4DS-K3
Adjustable Mounting (Horizontal/Vertical) D4DS-1jjS + D4DS-K5 D4DS-2jjS + D4DS-K5 D4DS-3jjS + D4DS-K5 D4DS-5jjS + D4DS-K5 D4DS-6jjS + D4DS-K5
51.9 to 54.4 Key insertion face
Red
44 to 46.5 Key insertion face
Horizontal key insertion radius R 200
Red
Black Permissible difference in center lines between the Operation Key and key hole. Horizontal key insertion radius R 200
Black Horizontal key insertion radius R 50 51.9 to 54.4 Key insertion face Permissible difference in center lines between the Operation Key and key hole. Horizontal key insertion radius R 200
44 to 46.5 Key insertion face
Permissible difference in center lines between the Operation Key and key hole.
Permissible difference in center lines between the Operation Key and key hole.
9
D4DS
886-3-5753170 |E|~ql 86-755-83289224
Http://www.100y.com.tw
Precautions
! CAUTION
J CORRECT USE
Operating Environment
Do not use the D4DS in the following environments, or the D4DS may malfunction.
Do not remove the operation key from the door intentionally and insert it into the switch with the door open. The machine may start operating, and injury or death may be caused. Do not use metal connectors or conduits with this switch. Rigid connectors and conduits may damage the switch. The broken conduit hole may cause an electrical shock hazard. Install the operation key so that it will not hit the operator when the door is open. If the D4DS is to be used as a switch in an emergency stop circuit or in a safety circuit for preventing accidents resulting in injuries or deaths, use NC contacts with a forced release mechanism and set the D4DS so that it will operate in positive opening mode. For safety, install the Switch and the Operation Key using one-way rotational screws or other similar means to prevent them from easily coming off. Protect the D4DS with an appropriate cover and post a warning sign near the D4DS in order to ensure the safety of the door. To prevent the D4DS from damage due to circuit short-circuiting, connect a fuse with a breaking current 1.5 to 2 times larger than the rated current of the D4DS in series to the D4DS. If the D4DS is used under EN-approved conditions, use a gI or gG 10-A fuse approved by IEC269.
* * * *
Locations subject to significant temperature fluctuations Humid locations where there is a risk of condensation Locations subject to significant vibrations Locations subject to metal chips, oils, and chemicals inside a protective door
Operation Key
Be sure to use a special Operation Key only. Do not operate the D4DS with anything other than the special Operation Key, or the D4DS may break or the safety of the system may not be maintained. Do not impose excessive force on the Operation Key inserted into the D4DS or drop the D4DS with the Operation Key inserted, or the Operation Key may deform or break.
Excessive force
Mount with a Stopper
Be sure to mount the D4DS with a stopper as shown in the following illustration. Do not use the casing of the D4DS as a stopper. Be sure to install the stopper so that the space "a" will be a maximum of 3 mm.
Drop
Secure the Operation Key with screws so that the Operation Key cannot be removed easily.
Stopper
Refer to Dimensions for the mounting dimensions of the Operation Key and properly mount the Operation Key so that the position and angle will be correct. Make sure that the Operation Key can be inserted correctly with a tolerance of 0.5 mm in the upward, downward, left, or right direction, or damage to the D4DS may occur.
Switch
1 min.
1 min.
10
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D4DS
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Mounting
Switch
J MOUNTING
Tightening Torque
Be sure to tighten each screw to the appropriate tightening torque as shown below.
Two, M4 Allen-head bolts with washers must be used in order to mount the D4DS securely. To mount the D4DS more securely, prepare two, 4 --0.05/ --0.15 dia. protruding portions with 4.8 mm maximum in height each as shown below and support the D4DS at a total of four points. Mounting Dimensions with Protruding Portions Standard Model
3 5
4 1
2
6
4 --0.05 dia. height, 4.8 max. --0.15
Two-Conduit Model
7
4 --0.05 dia. height, 4.8 max. --0.15
No. 1 2 3 4 5 6
Type Terminal screw Cover mounting screw Head mounting screw M4 switch mounting bolt (see note 1) Operation Key mounting screw Connector
Torque 0.59 to 0.78 N S m 0.78 to 0.88 N S m 0.78 to 0.88 N S m 0.49 to 0.69 N S m 2.35 to 2.75 N S m 1.77 to 2.16 N S m 1.37 to 1.77 N S m (see note 2) 1.27 to 1.67 N S m
Mounting hole Mounting surface Insertion hole for protrusions 4 --0.15 dia. height, 4.8 max.
--0.05
7
Cap screw
Note: 1. Tighten each screw with a washer and use the appropriate tightening torque. 2. This force range applies to 1/2-14NPT.
11
D4DS
Operation Key Mounting Dimensions Horizontal/Vertical Mounting D4DS-K1 or D4DS-K2
Two, M4
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Securing the Door
When the door is closed (with the Operation Key inserted), the door (or the Operation Key) may be pushed back across the set zone due to the door's weight, the door cushion rubber, etc. If load is applied to the Operation Key, the door may fail to unlock. Secure the door with hooks so that it will remain within in the set zone.
Set zone (0.5 to 3 mm)
Adjustable Mounting (Horizontal) D4DS-K3
Two, M4
Operation Key
Adjustable Mounting (Horizontal/Vertical) D4DS-K5
9 0.1
Changes in Head Mounting Direction
By removing the screws on the four corners of the head, the head can be reset in any of four directions. When changing the head mounting direction, make sure that the Operation Key is in the head.
410.1 430.1
Two, M4
Make sure that no foreign materials penetrate through the mounting holes of the head. Internal screws of the head must not be removed, or the internal parts of the head may be lost or deformed.
Wiring
Do not connect lead wires directly to the terminals. Be sure to connect the lead wires through insulation tubes and crimp terminals., and tighten each terminal screw within an optimum torque range. The lead wires must be an AWG20 to AWG14 type (i.e., 0.5 to 25 mm2 thick).
dz dia.: D dia.: B: L: F: I:
3.7 4.5 7.0 20.2 7.7 9.0 (mm)
D dia.
dz dia.
12
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Size G1/2
D4DS
Conduit Opening
Tighten the connector to a torque of 1.8 to 2.2 N S m (1.37 to 1.77 N S m if it is a 1/2-14NPT). Excessive tightening torque may damage the casing. In order to continue satisfying IP65, apply sealing tape to the connector conduit. The diameter of the cable must be suited to the corresponding connector. Wire the crimp terminal as shown in the following diagram so that it will not come in contact with the case or cover.
Correct Terminal screw Incorrect
Recommended Connector
Manufacturer OMRON LAPP (see note 1) Ohm Electric Pg13.5 1/2-14NPT LAPP (see note 1) LAPP (see note 1) Model SC-6 ST-PF1/2 5360-1002 OA-W1609 ST13.5 5301-5030 ST-NPT1/2 5301-6030 Suitable cable dia. 7.5 to 9.0 mm 6.0 to 12.0 mm 7.0 to 9.0 mm 5.0 to 12.0 mm 6.0 to 12.0 mm
Note: 1. LAPP is a German manufacturer. 2. Ohm Denki is a Japanese manufacturer.
Maintenance and Repairs
Crimp terminal
The user must not maintain or repair equipment incorporating any D4DS model. Contact the manufacturer of the equipment for any maintenance or repairs required.
Crimp-style terminal
Crimp-style terminal
Properly attach the provided conduit cap to the unused conduit opening and securely tighten the cap screw within a torque range between 1.27 and 1.67 N S m when wiring the D4DS two-conduit model.
13


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